Printorial

Get to know 3D printers

3D printers are fascinating machines that can create physical objects from digital designs. Learn how a 3D printer works and how to get started with the Bambu Lab A1 mini.

By the end of this chapter, you will be able to:

> Chapter 1: Hardware of a 3D Printer
3D Printer

Key Components

This diagram shows all major parts of the Bambu Lab A1 mini 3D printerA machine that builds objects layer by layer from a digital 3D model. , including:

# Name Description
1. Filament Hub Holds and feeds the filament into the printer
2. Toolhead Contains the ExtruderPushes and melts filament to create layers during 3D printing. and moves to lay down filament
3. X-axis Linear Rail Provides smooth motion for the toolhead on the X-axis
4. Purge Wiper Removes purged filamentExcess filament pushed out of the nozzle to clear old or mixed material. before and during printing
5. Hotend Silicone Sock Keeps the nozzle insulated to maintain temperature
6. Build Plate Magnetically attaches to the Heatbed; where the model is printed
7. Heatbed Moves on the Y-axis and provides a heated surface for printing
8. Y-axis Linear Rail Enables Y-axis movement for the Build Plate
9. USB-C Cable Connects the Toolhead to the Mainboard
10. Filament Cutter Lever Cuts filament for clean feeding
11. Camera Records prints or assists in monitoring remotely
12. Z-axis Linear Rail Moves the X-axis assembly vertically
13. Part Cooling Fan Cools printed layers quickly for better quality
14. Nozzle Melts and deposits filament to form the print
15. Touchscreen Controls printer functions and displays status
16. AMS Ports Connect to the AMSAutomatically loads and switches filaments for multicolor prints.
17. Micro SD Card Used to load print files
> Chapter 2: Setting up your 3D Printer

Load the Filament in the Extruder

What is it?

The extruder is responsible for pulling in, heating, and pushing the Filament through the nozzle. Before printing, you must properly load the filament into the extruder. More infos here.

Steps

  • Cut the filament tip at a sharp angle (~45°). This makes it easier to insert.
  • Insert the filament into the filament hub until you feel slight resistance.
  • On the touchscreen, select Load Filament. The printer will:
    • Heat the nozzle to the correct temperature (based on filament type)
    • Pull the filament through the tube into the toolhead
    • Extrude a small amount to confirm it's flowing correctly
Pro Tip 1: Never let go of the filament end when removing a spool! It could cause a knot and jam future prints.
Pro Tip 2: Always check that the filament is clean and dry. Dust or moisture can cause clogging.
Loading filament

Calibration

What is it?

Calibration routines ensure that the printer is operating correctly. On modern printers (like the Bambu Lab A1 mini), important settings like bed leveling, nozzle height, vibration compensationReduces printer vibrations for smoother and more accurate prints., and motor noise tuning are handled automatically using internal sensors. More infos here.

Steps

  • On the touchscreen, go to Settings → Maintenance → Calibration → Start (for the Bambu Lab A1 mini).
  • The printer will:
    • Check bed level and compensate as needed
    • Test nozzle flow by extruding a small line
    • Perform a test print pattern to confirm proper adhesion and alignment

What to watch for during the test pattern:

  • The first layer should be slightly squished onto the plate — not too high, not scraping
  • The lines should be continuous and clean
  • No skipping, gaps, or blobs
Pro Tip: If the first layer doesn’t look right, re-run the calibration or try “Z-offset adjustment”Fine-tunes the nozzle’s height relative to the print bed for optimal first layer. in the printer menu.
Calibration Step 1 Calibration Step 2

Bed Leveling

What is it?

Bed leveling is the foundation of any succesful print, the process of ensuring that the build plate is perfectly parallel to the plane of the printer’s nozzle movement. If the nozzle is too close to the bed, filament can get squished or not extruded at all. If it’s too far, the first layer won’t stick, causing the print to fail early. It is one of the most important calibrations.

Automatic Leveling (Recommended – Built-in)

The Bambu Lab A1 mini uses auto bed leveling (ABL) with internal sensors that measure the distance between the nozzle and the bed at several points. The printer creates a “mesh map”A detailed height map of the print bed used for precise leveling. and adjusts the nozzle height dynamically. You do not need to manually turn any screws.

Manual Leveling (Advanced)

If needed, you can manually level using bed knobs and a piece of paper to match nozzle distance at each corner. Please go to Chapter 5: Manual Bed Leveling for more details.

Steps

  • In the Calibration settings, as above, select Auto Bed Leveling
  • The printer will probe the bed at multiple points
  • It stores this data and compensates for any unevenness during printing
Pro Tip: Do this anytime the printer is moved or if print adhesion issues appear.
Calibration Step 3 Calibration Step 4

Maintenance Tips During Setup

  • Clean the bed surface before the first print using isopropyl alcohol (IPA). Finger oils can prevent good adhesion.
  • Keep the nozzle clean. If old filament is stuck, use a cold pull or the built-in cleaning cycle.
  • Check the firmware: update via the touchscreen if a new version is available. It may include improvements to calibration or printing.
> Chapter 3: Glossary of Useful Terms
Calibration Test routine to optimize print accuracy
Bed leveling Ensuring the print surface is flat relative to the nozzle
Extruder Mechanism that feeds and melts the filament
Nozzle Tip that extrudes the melted filament
Build Plate Flat surface where prints are made
> Quiz: About 3D Printers

Test the knowledge you have accumulated from this chapter by completing this interactive Quiz Test!


1. What does the extruder do?




2. Where is the filament inserted?




3. What should you check before starting a print?





4. How does the Bambu Lab A2 perform bed leveling?




> Chapter 5: Manual Bed Leveling | advanced

Manual Bed Leveling

What is it?

Manual leveling requires the user to adjust the bed using mechanical knobs or screws located underneath the build plate. The process usually involves moving the print head to various corners of the bed and inserting a leveling aid such as a sheet of paper to gauge the distance between the nozzle and the plate.

Steps

  • Heat the nozzle and bed to printing temperature.
  • Move the nozzle to each corner and center.
  • Slide a sheet of paper between the nozzle and bed.
  • Adjust the bed until there is slight resistance on the paper.
  • Repeat the process until the nozzle is equidistant at all points.

Here is a tutorial for general printers in more detail and here to manual bed leveling guide specific for the Bambu A1 mini.

Pro Tip: When manually leveling, always ensure the nozzle is hot before checking the gap (expansion from heat changes gap).

Comparison: Manual vs. Automatic Leveling

Whether you choose manual or automatic leveling depends on your needs, experience level, and printing environment.
Choose Manual Leveling if: you have experience and want full control over the process, have a printer without automatic bed leveling (ABL), print small models where perfect leveling is easier to achieve manually.
Choose Autoamtic Leveling if: you are new to 3D printing, you switch between different materials frequently and you want to save setup time before each print.

Feature Manual Leveling Automatic Leveling
User Control Full Limited
Ease of Use Challenging for beginners Easy and beginner-friendly
Accuracy Depends on skill Consistently high
Setup Time Slower Faster after initial configuration
Best for Experienced users Beginners and advanced users alike
Manual Bed Leveling

Tips and Tricks

Incorrect Bed Leveling Examples & Live Leveling

Here is a graphic made by Billie Ruben, showing some examples of what happens when the bed is not leveled correctly and how to fix it with live levellingLive leveling is the process of adjusting the bed height while the printer is actively printing the first layer. :

Incorrect Bed Leveling Live Leveling

Further Help

If the above steps do not work, here are some more tips:

  • The bed surface may need to be cleaned, you may need to add some glue to the surface (especially if its cold)
  • The temperature is not right, bed should usually around 60°C and nozzle 200°C for PLA
  • If you have leveled the edges but the center part is too high or too low, your bed may be warpedWarped bed: A bed that isn't perfectly flat, causing uneven gaps between the nozzle and the build surface. and should be replaced.
  • The speed may be too high, use the Slicer default settings.
> Chapter 6: Changing Filament Mid Print | advanced

Changing Filament Mid Print

What is it?

Changing Filament mid-print can be useful when you're switching to a different color, the filament runs out or you need a different material for part of the print.

Steps

  • Pause the print: Use your printer's touchscreen or control panel to pause the print.
  • Move the toolhead (optional): Some printers allow you to move the head away from the print to make space.
  • Retract the filament: Use the menu to unload or manually retract the filament while the nozzle is still hot (above 180°C for PLA).
  • Remove the old filament: After retracting, carefully remove the old filament. Handle this step delicately to avoid damaging the extruder or filament feeder.
  • Insert new filament: Load the new filament until you see the new color/material come out of the nozzle or you feel some resistance.
  • Purge: Before resuming the print, perform a 'purge' by extruding some of the new filament. This helps flush out any remaining old filament from the nozzle, ensuring a clean transition.
  • Resume printing: Once the new filament is loaded, resume printing. Keep in mind that while the printer should continue from where it paused, there might be minor imperfections or color variations at the transition point.
Pro Tip: Don’t wait too long between unloading and loading; the nozzle may cool below extrusion temperature and jam.

Tips and Tricks

Tips for Changing Filaments During the Print

Changing filament mid-print is a 3D printing skill that needs careful attention to ensure a seamless transition. Here's how you can do it effectively:

  • Check compatibility: Ensure the new filament is compatible with your printer and previous filament type. Adjust settings accordingly.
  • Prepare in advance: Have the new filament ready before pausing the print to reduce downtime.
  • Adjust temperature: Set the correct temperature based on the new filament's requirements (e.g., PLA: 190–220°C, ABS: 220–250°C).
  • Clean the Extruder: Remove any residue from the previous filament to avoid mixing or clogs.
  • Test extrusion: Perform a quick extrusionThe process of pushing melted filament out of the nozzle to form layers in 3D printing. to verify the filament is flowing properly before resuming the print.